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Extended Coverage Flexible Thin Set Mortar Servolight

new mortar generation for 30% increased coverage 

for all substrates and covering materials 

improved flexural strenght 

easy application 

excellent sag resistance 


Properties and usage

New generation of cement-based flexible thin set mortar with extended coverage, excellent bonding strength and easy handling according to EN 12 004 C2 TE-S1. For almost all substrates in interior and exterior applications. For almost all covering materials, including ceramic and quarry tile installations, porcelain stoneware, porcelain and glass mosaic, clinker and brick tile.
Because of its high polymer content the adhesive can also be used over substrates such as in situ concrete (at least 3 months old), prefabricated concrete elements, gypsum fiber board, sheet rock, heated screed (follow corresponding regulations and data sheets), poured mastic asphalt and autoclaved aerated concrete (AAC) as well as balconies, patios and exterior walls. Servolight can also be used for under water installations (swimming pools), even of glass mosaic and can be used to fill holes and level substrates up to 3 /4" (15 mm) thickness.
Meets and exceeds german industrial standard for flexible tile adhesives "Richtlinie Flexmoertel".


Specifications

Color

gray

Application

interior, exterior and underwater **
walls and floors

Thickness

max. 9/16" (15 mm) (as leveling layer)

Application temperature*

41°F to 77°F (+5°C to +25°C) (substrate)

Temperature tolerance

-4°F to 176°F (-20°C to +80°C)

Water ratio

approx. 8,0 l/15 kg approx. 2.1 US gal./33 lbs. powder

Slake time

approx. 5 minutes (restir)

Processing time*

approx. 3 hours

Open time*

approx. 30 minutes

Ready for light traffic/grouting*

after approx. 12 hours

Marked according to GefStoffV regulations

irritant

GISCODE

ZP 1 - low in chrome according to TRGS 613

Shelf life

store in unopened packaging in a dry area for up to 12 months

*

At 68 °F (+20 °C ) and 65% relative humidity. Higher temperature and low humidity decreases, lower temperature and high humidity increases this value respectively.

**

Avoid air entrapment doing exterior and underwater installations.
Apply mortar on substrate and the backside of tiles (buttering-floating procedure).

Substrate preparation

The substrate must be ready for installation, dry, clean and load bearing. If installation occurs on shrinking substrates frequent expansion joints should be included in the layout.
Prime absorbent substrates in interior areas with Okamul GG or OkatmosŪ UG 30. Allow a drying time of at least 24 hours over calcium sulfate screed or prime with Okamul PU-V schnell. If installed on calcium sulfate screed in layer thickness of more than 5 mm (3/16") apply epoxy primer Okapox GF or apply leveling layer of Servolight and let it set. On asphalt mastic screed layer thickness is limited to 5 mm (3/16").
Clean non-absorbent substrates like Terrazzo, ceramic tiles or existing sound and load bearing PVC-coverings with Grundreiniger, grind and clean with heavy duty vaccum cleaner. Then prime with OkatmosŪ UG 30 or Okamul PU-V schnell.
Metal surfaces like steel, galvanized steel or aluminum in interior applications have to be form stable (no vibration or flexural stress) and rust free. Remove oil and grease with aceton and prime with OkatmosŪ UG 30.
Wood substrates must be dry (moisture content less than 10%) and thoroughly fixed to the substrate (minimum spacing between screws 15" (40 cm)). Minimum thickness on floors 1" (25 mm), 3/4" (19 mm) on walls. Tongue and groove have to bee glued. Allow particle board primed with OkatmosŪ UG 30 to dry for at least 24 hours.
In exterior areas apply a contact layer of adhesive mortar and let it set.

Processing

Mix Servolight with clean water to a smooth texture. If necessary, adjust mortar consistency by adding small quantities of water. Allow mixture to slake for approx. 5 minutes and stir again. Use appropriate notched trowel (see table) to apply mortar onto substrate, slide the covering material into the adhesive bed within 30 minutes and press tightly. Depending on the absorbency of the substrate/covering corrections can be made within 25 minutes.

Cleaning

Clean tools and tile surface immediately with water.

Note

The information is based on our experience and is to be regarded as general instructions. We cannot guarantee successful results since we do not have any influence on the conditions at the construction site and the proper processing. In any case a sample application is recommended before the installation.

Tools and coverage(DIN 18 157 part 1)

maximum tile
dimensions
square notched
trowel size
coverage
(powder)
up to 2"
(< 50 mm)
1/8" x 1/8" x 1/8"
(3 mm)
(230 sq. ft. per bag
(approx. 0.7 kg/mē)
2 - 4"
(51 - 108 mm)
4 mm
(or equivalent)
180 sq. ft. per bag
(approx. 0.9 kg/mē)
4 - 8"
(109 - 200 mm)
1/4" x 1/4" x 1/4"
(6 mm)
124 sq. ft. per bag
(approx. 1.3 kg/mē)
over 8"
(> 200 mm)
min. 8 mm
(or equivalent)
90 sq. ft. per bag
(approx. 1.8 kg/mē)
Coverage depends on substrate condition and other factors.

Packaging

Packaging Product Code
54 x 15 kg (33 lbs) paper bags 13096
42 x 3 kg (6.5 lbs) paper bags 13104

Revised

Wbg. 05.02.09

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